Bell and White talk reliability

Bob Bell, the Renault F1 Team's Chassis Technical Director is adamant that reliability -- alongside improved speed -- were the keys to success in 2005. Q: Bob, was the R25 a successful car? Bob Bell: Looking at the results, yes! In engineering...

Bob Bell, the Renault F1 Team's Chassis Technical Director is adamant that reliability -- alongside improved speed -- were the keys to success in 2005.

Q: Bob, was the R25 a successful car?

Bob Bell: Looking at the results, yes! In engineering terms, for a car to be considered successful, you cannot afford to have any weaknesses in the technical package. The same thing is true on a human level with the team. If you have a problem in one area, it can have a serious effect on overall performance. And our car didn't have any obvious weaknesses, neither with the engine nor the chassis.

Q: When you are in the design phase, have can you be sure you haven't taken too many -- or too few -- risks?

BB: You can never be completely sure of anything. There are still lots of unknown factors when it comes to getting the best out of a Formula 1 car. Our job is to manage the risks. If you don't take any, then you go backwards. If you take too many, then you can have serious reliability problems. The 2005 season showed we had found a good compromise with the R25. We innovated in some areas, but we did it in a controlled way.

Q: Was that one of the car's secrets?

BB: Perhaps. We always tried to consider reliability as our priority, and to improve performance without endangering our ability to finish races. That strategy paid off: the R25 may not have been the quickest car at every race weekend, but it was the most competitive over the whole season.

Q: Is the search for reliability a constant preoccupation at Renault?

BB: You can never take reliability for granted. A part may have performed perfectly during 7 races, but you always need to ask whether it will last for race number 8. Performance is constantly increasing, and that means the safety margin on each part must be sufficient -- but small. It is easy to go over the limit.

For example, if you make the car easier to drive, that allows the driver to attack more, to use the kerbs: when that happens, something might break without warning. In our minds, it is not a question solving problems so much as anticipating them by trying to imagine every scenario. It is a continuous challenge.

Q: For 2006, Renault will not run its V8 engine until the new car is ready. Is that a worry in terms of reliability?

BB: I don't think so. We are not at all complacent about the work involved in making the new package reliable for the opening races, but we have adjusted our project timing to take account of this. Our new car will run early in 2006, and we will get two chassis running as quickly as possible to maximise our track testing time.

We believe this is the most effective and balanced use of our resources, taking into account the fact we had to develop the R25 until the end of 2005 in order to secure the championships and that our engine architecture will change for 2006. Our priority is to produce a competitive package with which to defend our titles next year.

Rob White, the Renault F1 Team's Engine Technical Director, explains the challenge reliability posed for the team's engine builders this year.

Q: Rob, the 2005 season presented you with a big challenge, with the extended two weekend engine life of around 1400km. How did you approach the problem?

Rob White: The rules changes were announced too late fundamentally affect our philosophy with the engine. The first 2005 engines were on the dyno when the definitive rules were published. To meet the demands of the new regulations, we had to review each component of the engine, conduct detailed risk analyses for each one... There was a lot of work to do.

Q: Which areas did you have to revise?

RW: The main components we had to modify were essentially the 'consumable' parts: things like valves, pistons or conrods. These parts had to last four times' longer than four years ago! To be completely sure they were capable of doing so, we had to impose some very strict quality controls. Our approval procedures include hundreds of processes on thousands of parts. We are always striving for perfect reliability.

Q: Is there a miracle solution in this area?

RW: No. Reliability is all about discipline. We tried to resolve every little uncertainty in the design, to be rigorous when it came to our approval and testing processes. Every performance step was accompanied by a precise study of its consequences for engine reliability. Our philosophy was never to build the best possible engine in isolation, but to produce the fastest, most reliable car. Those are two distinct things.

Q: The hunt for reliability must be a permanent source of frustration...

RW: Zero defect reliability is the only reasonable goal when it comes to fighting for a world title. We go to great lengths making both cars reliable, and to identifying and solving every little problem. However, the demands of the development process to improve performance, and the time/resource constraints we operate within, mean we can never be certain of achieving absolute reliability.

In reality, you need to make difficult decisions at the factory and at the circuit, to adjust the balance in favour of one or other parameter. One of our strengths as a team is the ability to find the right compromise.


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Series Formula 1
Teams Renault F1 Team